Works Capacity

CAD�
Pro Engineer -
3D CAD for part and tooling design

CAM
SprutCAM - 4 axis 3D machining from solid for�production parts, prototypes, patterns and dies.

Material
Cast - Aluminium Alloys LM25, LM6 etc up to 100kg Zinc based alloy up to 100kg Iron Grey�SG�up to 200kg
Machined Stainless Steel, Aluminium, Iron, Bronze, Resins, Plastics etc.

Precision Sand Casting
Process -
Precision hard sand, automated line mould size 1.2m x 1m x 1m
Shell cores up to 0.9m x 0.9m x 0.5m and 12kg. Solid cores up to 50kg

Gravity Casting

Manual - Free standing dies or cavity blocks fitted to out to standard tables operated by rack and pinion. Aluminium and zinc based alloys only: up to 25kg.
Hydraulic - Free standing dies powered by our stpower packs up to 35kg.
Pneumatic - Free standing dies air powered for tilt pouring.

Heat Treatment and Testing

Heat Treatment - 4 furnaces and Quench tank Aluminium to TE, TB7, TS and TF conditions
NDT - Die penetrant, Brinel hardness, Spectograph
X-Ray - Real time xray facilities

Quality Control
Certification
- To BS ISO 9001:2000 , externally audited
Measurement - Mitutoyo CMM facilities max 0.8m x 0.6m x 0.6m. Plus custom gauges.

Machine Shop
CNC m/c
- Centres 6 off max 1000mm x 510mm x 500mm 4 axis
CNC Lathes - 6off max 355mm diameter, 580 length plus 76mm diameter bar feed
Manual - Various lathes, mills, multi- spindle production drills, special purpose etc.

Welding
Manual - Full Mig, Tig and Arc welding for fabrication, assembly (Electro Mechanical)
Department - Dedicated assembly department with manual and pneumatic tools.

Packaging and Despatching
Warehouse�-
Facility for in house storage JIT, Kanban

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